Fault File
All models / All cars / Family & large SUVs / Mitsubishi Shogun

Mitsubishi Shogun

All generations and engines together · 13,725 MOT tests in the 2025 data · typical mileage at age 7: 68k

First-time failure at age 7
18.7%
Across 1,041 tests. The average across all tracked models is 19.5%.
Rank at age 7
130 of 239
1 = lowest failure rate among the models tracked.
Typical mileage at age 7
68k miles
Check the mileage view below; low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

How this model wears

Mitsubishi ShogunClass average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 5,122 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
16.2%class 7.9%
Brake pipe damaged or excessively corroded
Advisory
13.7%class 1.9%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
3.6%class 2.3%
Brake pipe damaged or excessively corroded
Fail
2.5%class 0.2%
A spring or spring component fractured or seriously weakened
Advisory
2.1%class 1.3%
Play in steering rack inner joint(s)
Advisory
2.1%class 1.1%
A spring or spring component fractured or seriously weakened
Fail
2.0%class 1.4%
A suspension pin, bush or joint excessively worn
Fail
1.6%class 0.7%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
1.4%class 2.0%
Significant brake effort recorded with no brake applied indicating a binding brake
Advisory
1.3%class 0.7%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
22.6%class 22.9%
A brake lining or pad worn below 1.5mm
Advisory
15.9%class 8.7%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
11.3%class 10.1%
A tyre seriously damaged
Advisory
6.0%class 11.1%
A brake lining or pad worn below 1.5mm
Fail
3.7%class 1.6%
Windscreen or window damaged or seriously discoloured but not adversely affecting driver's view
Minor
3.1%class 2.0%
Wiper blade missing or obviously not clearing the windscreen
Fail
2.2%class 1.7%
Brake disc or drum significantly and obviously worn
Advisory
1.9%class 3.4%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

Timing chain tensioner wear (3.2 DI-D)

Confirmed pattern

On the 3.2 DI-D (4M41) diesel, carbon build-up wears the check-ball seat in the timing chain tensioner, which can let the chain rattle and, in the worst case, snap and wreck the engine. Mitsubishi issued a UK recall (R/2015/004) covering roughly 11,400 vehicles built between October 2006 and March 2014, so a genuine tensioner replacement should already show on the history for cars in that window. A cheap nylon cam chain top guide inside the same mechanism is also known to wear from around 70-90k miles; replacing it early is a tenner, letting it fail can mean a full rebuild running into five figures.

3.2 DI-D only, builds 2006-2014 · sources: motcost.co.uk recall database, honestcarcheck.co.uk

EGR valve clogging and limp mode

Emerging

Diesel owners repeatedly report rough running, black smoke and occasional limp mode, especially after a spell of motorway driving followed by a cold restart. The EGR valve clogging with carbon is the usual explanation and cleaning it fixes the symptoms for a while, but several owners say it comes back within a few months. No manufacturer bulletin or recall covers this, it's treated as a wear item rather than a fault Mitsubishi has owned up to.

Reported at various mileages, mainly 3.2 DI-D · sources: Auto Insider owner reports, Shogun/Pajero owner forum threads

Automatic gearbox losing or hesitating to select drive

Automatics only

Across model years from the early 2000s through to the 2011-on facelift, auto-box Shoguns turn up with the same complaint: reluctance to select drive or reverse from cold, momentary loss of drive pulling away from a junction, or getting stuck in one gear. It doesn't seem tied to one specific year or mileage band, which points to wear in the valve body or shift solenoids rather than a single bad batch. A sensor or solenoid fix can be cheap, but a full rebuild runs into four figures, so get any auto car driven properly cold and warm before buying.

Reported 2001-2011+ model years, autos only · sources: Auto Insider owner-reported problems, Milner Off Road

Chassis and sill corrosion

Emerging

As a ladder-frame 4x4 that's often used off-road or left outside, the Shogun rots in the usual spots: inner sills, chassis rails near body mounting points, and the fuel filler pipe, which lets water and rust into the system as it perishes. This is exactly the kind of corrosion the MOT prescribed-area rule fails cars for, and real MOT records show Shoguns going down for chassis corrosion near mounting points. It's an age-and-storage issue rather than a manufacturer defect, so there's no recall, just a strong case for checking the underside properly.

Worsens from around 8 years old · sources: MOT history records, owner fault summaries (Milner Off Road, Auto Insider)

Heavier-than-average brake wear

Partly in the MOT data

Owners flag premature front pad and disc wear as a running cost of the Shogun, put down to the vehicle's weight and its use for towing. The measured MOT data for this class backs that up: brakes is the standout fault for large SUVs generally, and a heavy, often-towing Shogun fits that pattern rather than being an outlier. It's consumable wear rather than a design fault, but budget for pads and discs coming round sooner than on a lighter car.

Ongoing running cost, all model years · sources: honestcarcheck.co.uk common problems, measured MOT fault data (large-suv segment)

Electrical gremlins: central locking and warning lights

Disputed

A scatter of owners report central locking dropping out, intermittent dashboard warning lights, and general wiring niggles across different model years, with no obvious single cause. Some owners shrug these off as typical for an ageing 4x4 with a lot of wiring exposed to water and mud, others find them a genuine nuisance that's hard to pin down. There's no recall or pattern tight enough to call it a manufacturer-level fault, it's more a case of buying an older vehicle.

Scattered reports, various years · sources: Auto Insider owner-reported problems, Milner Off Road fault summary

Viewing one? Ask this

Built from the two sections above.

Start the 3.2 DI-D stone cold and listen before the oil pressure builds. A rattle that fades after a second or two points to timing chain tensioner or guide wear.
Take it on a proper drive including a motorway stretch, then restart it warm. Rough running, black smoke or limp mode on the restart suggests a clogging EGR valve.
On an automatic, select D and R several times from cold and again once warm. Hesitation, a delay before it takes up drive, or getting stuck in one gear means gearbox wear, not a one-off.
Get underneath and check the sills, chassis rails near body mounts, and the fuel filler pipe. Flaky rust or a perished filler pipe means expensive welding is coming, if it isn't needed already.
Pull the full MOT history, not just the pass/fail line. A repeated corrosion advisory near the same mounting point is a structural problem getting worse, not a one-off.
Check pad and disc thickness and how the handbrake holds on a slope. Heavier wear than you'd expect for the mileage is normal for this model, but uneven wear side to side points to a sticking caliper.
Cycle every electrical extra: central locking, windows, all warning lights with ignition on. Anything intermittent now will still be intermittent after you've bought it.

Others in its class

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