Fault File
All models / All cars / Family & large SUVs / Hyundai Santa Fe

Hyundai Santa Fe

All generations and engines together · 27,525 MOT tests in the 2025 data · typical mileage at age 7: 65k

First-time failure at age 7
18.8%
Across 1,923 tests. The average across all tracked models is 19.5%.
Rank at age 7
131 of 239
1 = lowest failure rate among the models tracked.
Typical mileage at age 7
65k miles
Check the mileage view below; low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

How this model wears

Hyundai Santa FeClass average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 10,645 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
9.7%class 7.5%
A suspension pin, bush or joint excessively worn
Fail
3.0%class 1.0%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
2.9%class 2.4%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
2.2%class 2.3%
Brake pipe damaged or excessively corroded
Advisory
2.0%class 1.9%
A headlamp or light source missing, inoperative or more than ½ not functioning in the case of LED
Fail
1.9%class 0.8%
Play in steering rack inner joint(s)
Advisory
1.7%class 1.1%
A steering ball joint with excessive wear or free play
Advisory
1.5%class 0.4%
Engine MIL illuminated indicating a malfunction
Fail
1.4%class 0.4%
A direction indicator lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
1.0%class 0.2%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
34.8%class 22.9%
A brake lining or pad worn below 1.5mm
Advisory
16.7%class 8.7%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
11.1%class 10.1%
A tyre seriously damaged
Advisory
9.7%class 12.7%
Brake disc or drum significantly and obviously worn
Advisory
4.2%class 3.4%
Child Seat fitted not allowing full inspection of adult belt
Advisory
3.7%class 2.2%
A brake lining or pad worn below 1.5mm
Fail
3.6%class 1.6%
Tyre tread depth not in accordance with the requirements
Fail
2.5%class 2.2%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

AWD coupling/actuator wear

4WD models only

On 4WD Santa Fes the electronically controlled coupling that sends drive to the rear axle wears out, usually shown by a 4WD warning light, a clonk or binding feeling in tight, slow turns, or a juddering rear end. It tends to show from around 45,000 miles and owners report bills of roughly £750-1,500 for the coupling or actuator assembly once labour is added. Front-wheel-drive-only diesel versions are not affected.

Reported from 45k miles · sources: Honest John owner reports, Hyundai Forums, Go-Parts technical notes

Cold-start timing chain rattle (2.2 CRDi)

2.2 CRDi diesel only

A rattle from the front of the engine for a second or two on a cold start, sometimes called a 'death rattle' by owners, points to a stretched timing chain or worn tensioner on the 2.2 CRDi diesel. It has been reported from around 75,000 miles and, left unchecked, can lead to chain jump and serious engine damage; a chain and tensioner kit plus labour typically runs into four figures. It is a wear item rather than an acknowledged factory fault, so there is no recall covering it.

Reported from ~75k miles · sources: Honest John forum, Hyundai Forums, RMS Motoring forum

Turbo actuator sticking and EGR clogging

Emerging

The variable-geometry turbo actuator and EGR valve on the 2.2 CRDi diesel (shared with the Kia Sorento of the same era) collect soot, especially on cars used mainly for short journeys. Symptoms are hesitant power delivery, a flat spot above 2,000rpm, or the car dropping into limp mode with the engine light on. A clean or valve replacement runs from a couple of hundred pounds up to over a thousand if the EGR cooler has to go too; it is a known weakness rather than something Hyundai has issued a recall for.

Reported various mileages, worse on short-run cars · sources: Hyundai Forums, motorreviewer.com engine notes, specialist garage write-ups

ABS module electrical fault

Confirmed pattern

Hyundai has recalled Santa Fes more than once for an ABS control unit fault where an internal short can leave the module energised after the ignition is off, in the worst case risking a fire, and separately for a battery-drain version of the same issue. It has affected a broad span of model years and recall rounds landed in 2020, 2022 and again in 2024, so this is manufacturer-acknowledged rather than forum speculation. Any car should have had the recall work done for free; it is worth confirming via the vehicle's recall status.

Multiple recall rounds 2020-2024 · sources: UK vehicle recall register, Honest John

Suspension creaks, knocks and corrosion

Partly in the MOT data

Owners regularly report creaks and knocks from the front end and an occasional harsh jolt from the rear axle, generally blamed on bushes, top mounts and drop links loosening with age; there was also an early recall for corroding suspension arms on older cars. Suspension is the fault that shows up most in this model's actual MOT failure data versus the rest of its class, so the folklore and the hard numbers point the same way, even if the exact worn part varies car to car. Bushes and links are a few hundred pounds a corner; full spring or arm replacement is more.

Reported from 60k miles onward · sources: Honest John owner reports, UK recall register (2010 suspension arm recall)

Repeat heater matrix failures

Disputed

A small but persistent set of owners report the heater matrix leaking coolant into the cabin, sometimes more than once on the same car, with a sweet smell and misting windows the giveaway. It is a heavy job because the dash has to come out, so labour dominates the bill even though the part itself is cheap; garages have struggled to pin down why some cars suffer it repeatedly while most never see it at all, which is why owners argue about whether it is a real design fault or just bad luck with a batch of parts.

Scattered reports across model years · sources: Honest John forum, Hyundai Forums

Viewing one? Ask this

Built from the two sections above.

On a test drive, turn the wheel on full lock at low speed in a car park (4WD models). Any clonk, bind or judder from the back end suggests AWD coupling wear.
Listen hard for the first couple of seconds on a genuinely cold start (2.2 CRDi diesel). A rattle that fades as oil pressure builds points to a worn timing chain tensioner.
Floor the throttle from low revs on a clear stretch of road. Hesitation, a flat spot, or the car cutting power above 2,000rpm suggests a sticking turbo actuator or clogged EGR.
Check the car's recall status by registration before you buy. An open ABS module recall means it needs dealer work, ideally before you take it on.
Push down hard on each corner and drive over a speed bump slowly. Creaks, knocks or a harsh crash from the suspension mean bushes, mounts or links are on the way out.
Run the heater on full hot for ten minutes and check the front footwells. Damp carpet or a sweet smell means the heater matrix is leaking.
Pull the full MOT history, not just the pass/fail. Repeated suspension advisories on the same axle mean a proper fix, not just a pass-through, is needed.

Others in its class

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