Fault File
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Fiat 500

All generations and engines together · 334,105 MOT tests in the 2025 data · typical mileage at age 7: 41k

First-time failure at age 7
24.6%
Across 23,003 tests. The average across all tracked models is 19.5%.
Rank at age 7
190 of 239
1 = lowest failure rate among the models tracked.
Typical mileage at age 7
41k miles
Check the mileage view below; low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

How this model wears

Fiat 500Class average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 111,238 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
17.1%class 6.9%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
9.6%class 2.3%
A suspension pin, bush or joint excessively worn
Fail
9.4%class 1.6%
A shock absorber bush excessively worn
Advisory
6.5%class 0.2%
A spring or spring component fractured or seriously weakened
Advisory
5.0%class 1.3%
Exhaust system leaking or insecure
Advisory
4.3%class 0.6%
A shock absorber bush excessively worn
Fail
4.1%class 0.1%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
3.9%class 2.0%
A spring or spring component fractured or seriously weakened
Fail
3.1%class 1.4%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Fail
2.8%class 0.4%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
28.0%class 22.9%
A tyre seriously damaged
Advisory
20.6%class 12.7%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
16.2%class 10.1%
A brake lining or pad worn below 1.5mm
Advisory
5.2%class 8.7%
Tyre tread depth not in accordance with the requirements
Fail
2.6%class 2.2%
Number plate inscription missing or illegible
Advisory
2.6%class 1.5%
Brake disc or drum significantly and obviously worn
Advisory
2.2%class 3.4%
A tyre cords visible or damaged
Fail
2.2%class 1.2%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

Front suspension bushes and strut mount knocks

Partly in the MOT data

Owners and forums report clonking or knocking from the front end over bumps, usually traced to worn lower arm bushes or tired strut top mounts, and Honest John lists the same complaint. It is fiddly to fix properly because the front bumper often has to come off to get at the bushes, so some garages patch it rather than replace it. This lines up with the measured MOT data for the city segment, where suspension is the standout fault; the folklore and the numbers point the same way here.

Reported from around 40-70k miles · sources: Honest John, Fiat Forum, Fiat 500 Owners Club forum

TwinAir MultiAir actuator failure

Confirmed pattern

The 0.9 TwinAir's MultiAir valve system (owners call the actuator unit the "brick") relies completely on clean, correct-spec engine oil. Miss a service or use the wrong oil and the solenoids inside can clog or seize, bringing a rough misfire, a loss of power and a check engine light, sometimes as early as 60-80k miles if servicing has been skipped. A full actuator replacement runs to around £1,000-1,200, and Fiat's own service literature is explicit about the oil spec for this reason, which is as close to an acknowledgement as you get.

Reported 60-80k miles, worse with poor service history · sources: Honest John, Fiat Forum, Autoscore engine data

Dualogic robotised clutch playing up

Semi-automatic (Dualogic) only

On cars with the Dualogic semi-auto gearbox, owners report jerky or hesitant pull-away, harsh changes, and occasional warning lights as the electro-hydraulic clutch actuator wears. It is usually the actuator's internal seals, the accumulator, or a clutch needing renewal rather than anything in the gearbox itself, and a rebuild or replacement actuator typically costs £400-800 on top of any clutch. Manual-gearbox 500s are not affected.

Reported from 40k miles on, worse with stop-start town use · sources: Fiat 500 Owners forum, Service700, Eco Torque

Manual clutch and pressure plate wear

Confirmed pattern

Clutch wear, slip and lost bite point are among the most commonly reported failures on petrol manuals, sometimes surprisingly early. In 2016 Fiat recalled around 39,000 US-market 2012-2016 manual 500s over a clutch pressure plate that could fracture under excess pedal travel, fitting an upgraded release system with a travel limiter; UK cars from the same build years share the part. A clutch replacement typically runs £500-800.

Reported from as low as 9-30k miles, more common 30-60k · sources: Honest John, NHTSA recall notice, autodoc.co.uk

1.3 Multijet diesel DPF clogging

Emerging

Diesel 500s driven mostly on short town journeys can struggle to get the DPF hot enough to regenerate, leading to a lit DPF warning light, sluggish response and rising fuel use. It shows up more on cars that have spent their life doing exactly the school run and shopping trips this car is built for, and a run at motorway speed for 30-40 minutes will often clear an early warning. Left too long, forced regeneration or filter replacement can run into several hundred pounds.

Reported in town-only diesel cars, any age/mileage · sources: Honest John, Fiat Forum, JustAnswer UK

Electric 500 (500e) 12V battery and infotainment glitches

Electric (500e) only

On the current electric 500, a weak or failing 12V battery has been linked to no-start faults and knock-on warning lights, separate from the main traction battery. Owners also report software niggles on the touchscreen, frozen maps and dropped Bluetooth, generally fixed with a dealer software update rather than new hardware. Fiat has also issued a recall covering a possible faulty half-shaft and a missing nut on the high-voltage battery's negative terminal on some cars.

Reported across model years since 2021 · sources: What Car? reliability survey, Fiat Forum, Recharged

Viewing one? Ask this

Built from the two sections above.

Listen for knocks from the front end over speed bumps or potholes on the test drive. Clonking points to worn lower arm bushes or tired strut top mounts, the car's most common suspension complaint.
On a TwinAir, check the service history for oil brand and interval, not just stamps. Wrong-spec or skipped oil changes are the main cause of MultiAir actuator failure, a four-figure repair.
On a Dualogic car, pull away from a dead stop several times and change gear at low speed. Hesitation, jerkiness or a harsh clutch bite means the actuator or clutch is on its way out.
Push the clutch pedal on a manual and feel for the bite point. A high, vague, or slipping bite point is the clutch or pressure plate wearing, an MOT-invisible fault.
On a diesel, check the dash for a DPF warning light and ask about the car's typical journey type. A car that has only ever done short trips is more likely to have a clogging or already-clogged filter.
On a 500e, leave the car locked for 30 minutes then try a cold start and check the touchscreen boots cleanly. A slow or failed start suggests a weak 12V battery; a frozen or blank screen is the known infotainment glitch.
Check the MOT history and any service book for outstanding recall work. Manual clutch pressure plate and 500e half-shaft/battery-terminal recalls should show as completed, not pending.

Others in its class

Same segment (City cars), best MOT record first. Compare before you shortlist.

How it compares

Head to head with the other popular cars in its class on reliability and common faults.