Fault File
All models / All cars / Saloons & estates / Volvo V60

Volvo V60

All generations and engines together · 40,039 MOT tests in the 2025 data · typical mileage at age 7: 78k

Reliability verdict
DBy age
CBy miles

Graded against its peers

Worse than most saloons and estates for its age, and about average per mile driven. Watch suspension and corrosion. A used buy worth some caution. Check the MOT history for repeating suspension advisories before you go.

First-time failure at age 7
20.8%
Across 2,934 tests. The average for saloons and estates is 17.4%.
First-time failure at 50-60k miles
16.8%
Across 3,516 tests. The average for saloons and estates is 16.8%.
Rank in its class
28 of 34
1 = lowest failure rate among the 34 saloons and estates we can rank.
Typical mileage at age 7
78k miles
How far the average car has gone by seven years old. Low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

What owners report

Reported

Owner folklore from forums and the motoring press, with how well each report stands up. Most of it never shows up in an MOT, which is why this section exists at all.

Crankshaft failure recall (V60, V60CC, V70, XC60)

Confirmed pattern

On a batch of these cars the crankshaft wasn't hardened properly and can fail without warning, causing sudden and catastrophic engine failure with knocking noises and loss of power as the warning signs. Volvo issued an official recall and the fix was a full engine replacement, done free at a dealer. If you're buying secondhand, get the VIN checked with a dealer to confirm the recall work was actually carried out and not just flagged as outstanding.

Official Volvo recall, engine replaced free of charge · sources: Volvo Owners Club forum (volvoforums.org.uk)

Front suspension knocks and creaks

Partly in the MOT data

Owners regularly report clonks and creaks from the front end, usually strut top mounts, coil springs, dampers and the bushes holding it together, with some reporting the same parts needing replacing again within months of a fix. It shows up from around eight years old onward and gets worse with age more than mileage. This lines up with the measured MOT data for the segment, where suspension is the standout fault category for saloons and estates like the V60, so a knock from the front is worth taking seriously rather than waving off as owner grumbling.

Reported from 8+ years old · sources: Volvo Owners Club forum (S60/V60 knocking thread, XC60 issues thread), What Car review

Diesel oil level creeping up (DPF regen dilution)

Confirmed pattern

On the five-cylinder diesels, soot-burning regeneration cycles inject extra fuel that can dilute the engine oil, so the dipstick creeps from normal towards the max mark between services rather than dropping. Volvo's response was a software update that warns the driver once oil is over-full, and dealers were told to underfill new cars to buy some margin, rather than fixing the cause. It's more of a maintenance habit than a sudden failure, but a long run on badly diluted oil will accelerate wear.

Reported through the model's diesel life, most discussed on early 2.4-litre D5 cars · sources: Volvo Owners Club forum (184k-view DPF/oil thread)

D4 diesel oil consumption and EGR failure

DisputedD4 diesel only (pre-2017 build)

Early four-cylinder D4 diesels, before the piston ring and EGR design changed for the 2017 model year, have a reputation among owners as heavy oil users, with some calling them outright "oil burners". EGR cooler and valve failure is the other common complaint, with one owner quoting over £1,000 for a new cooler, valve and cam cover. Later D4 cars with the revised parts get a noticeably better reputation on the same forums, so an engine build date matters more here than a simple mileage cut-off.

Reported on pre-2017 build D4 engines · sources: Volvo Owners Club forum ("D4 engines to avoid" thread)

Sensus infotainment and electrical gremlins

Emerging

Bluetooth dropping out, satnav map and traffic data disappearing, Apple/Android connectivity failing and the alarm throwing a "service required" message are recurring complaints on the owners' forum, alongside occasional rear camera and On-Call system faults. None of it strands the car, but it's the kind of fault that comes back after a supposed fix and can be fiddly to chase down once out of warranty.

Reported across model years and mileages · sources: Volvo Owners Club forum (XC60/V60 issues thread, alarm and Sensus satnav threads)

Windscreen water ingress into the footwell

Emerging

On 60-series cars from 2008 on, the windscreen bonding can fail along the top edge, letting water track down the inside of the glass and pool in the front passenger footwell, in bad cases described as an inch deep. It's one of the most discussed faults on the owners' forum, and the fix is to remove and rebond the screen, typically £75-£280 depending on where it's done. Volvo has sometimes resisted goodwill claims on older cars by calling it wear and tear, so budget for it yourself.

Reported from 2008 on, still active discussion today · sources: Volvo Owners Club forum (566k-view windscreen water ingress thread)

What to check on this car

Ranked from this model’s own MOT record, then from what owners report.

Saveable checklist

From this model’s MOT record

The physical checks its own defect data says are worth your time, most telling first.

Lights and horn walkroundRuns high on this model With a helper, run every light: dipped, main beam, indicators, brake lights including the high-level one, reverse, fog, and the horn. On newer cars a dead LED section can mean replacing the whole lamp unit rather than a bulb.Recorded on 4.0% of tests at age 6-9 · class average 1.2%
Rubber boots and gaitersRuns high on this model On full steering lock, look in behind each front wheel at the concertina rubber boots on the driveshafts and steering rack. Splits, or grease flung around the arch, mean dirt is getting into a joint that costs far more than the boot protecting it.Recorded on 3.3% of tests at age 6-9 · class average 0.6%
Bushes and ball joints Drive slowly over broken tarmac with the windows down and listen for clonks from either end. Back at the car, have someone rock the steering wheel while you rest a hand on each front wheel; play you can feel through the tyre is a worn joint.Recorded on 3.4% of tests at age 6-9 · class average 5.9%
Coil springsRuns high on this model Look through the wheel spokes at the bottom coil of each spring; when springs snap it is usually there, and the break is visible. Step back and check the car sits level too. A dropped corner is often a broken spring.Recorded on 2.0% of tests at age 6-9 · class average 1.3%
Dampers Look for oil misting on the damper body behind each wheel, then push down hard on each corner of the car. It should settle in one bounce. A floaty or crashy ride on the test drive is the same fault felt from the driver's seat.Recorded on 2.4% of tests at age 6-9 · class average 2.3%
Warning lights on ignitionRuns high on this model Turn the ignition on without starting the engine and watch the dash. Every warning light should appear, then go out once it is running. Be more suspicious of a light that never comes on at all than of one that stays on; warning bulbs have been known to vanish before a sale.Recorded on 1.6% of tests at age 6-9 · class average 0.4%
WheelsRuns high on this model Look at each rim for kerb damage and check no wheel nuts are missing. A steering wheel that shimmies between 50 and 60 on the test drive often turns out to be a buckled or badly balanced wheel.Recorded on 1.4% of tests at age 6-9 · class average 0.6%

Worth doing on any used car

These judge the seller’s upkeep rather than the model, and they are where the haggling money is.

Tyres, all four Check the tread across the full width of each tyre, inner edge included, and look for cracking and mismatched brands. A set of decent tyres is £500 or more on most cars, which makes this the easiest money to take off a price. If the pressure warning light is on, budget for sensors too.Recorded on 30.0% of tests at age 6-9 · class average 20.1%
Pads and discsRuns high on this model Look through the wheel spokes at the brake disc. A pronounced lip on its outer edge, or a rusty and scored face, means discs and pads are due all round, a few hundred pounds on most cars. A haggling point rather than a reason to walk away.Recorded on 14.9% of tests at age 6-9 · class average 8.7%
Windscreen and wipers Scan the glass in daylight for chips, especially in the driver's line of sight where even a small one can fail the MOT. Run the washers and check the wipers clear without smearing.Recorded on 2.3% of tests at age 6-9 · class average 2.0%

Because of what owners report

Drawn from the reports above rather than the MOT data. These are the model-specific ones.

Check the VIN against Volvo's recall records with a dealer. An unactioned crankshaft recall on affected cars means a real risk of sudden, catastrophic engine failure.
Turn the wheel lock to lock and drive slowly over a speed bump or rough patch. Knocks or clonks from the front point to worn mounts, springs or bushes, the model's biggest MOT-data weak spot.
Check the oil level against the dipstick max mark, especially on diesel cars. Oil sitting at or above max on a diesel points to fuel dilution from DPF regeneration cycles.
Ask for service history showing any EGR cooler, valve or cam cover work on D4 diesels. Recent EGR or oil-consumption work on a pre-2017 D4 means it's already had its expensive fix, or still needs one.
Pair a phone over Bluetooth and run through the satnav and Apple/Android connectivity. Dropouts or a dead traffic data feed point to the infotainment gremlins owners report repeatedly.
Lift the front passenger carpet and check the footwell for damp or a musty smell. A history of windscreen water ingress often leaves staining or mould even after the screen's been rebonded.
Read the full MOT history, not just the pass or fail. Repeated suspension advisories year after year back up the model's known weak spot.

The MOT data

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

How this model wears

Volvo V60Class average, all tracked models

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 14,555 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
3.4%class 5.9%
A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc
Fail
3.3%class 0.6%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
2.4%class 2.3%
A spring or spring component fractured or seriously weakened
Advisory
2.0%class 1.3%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
2.0%class 2.0%
Engine MIL illuminated indicating a malfunction
Fail
1.6%class 0.4%
A wheel badly distorted or wear between wheel and hub at spigot mounting
Advisory
1.4%class 0.6%
A transmission shaft constant velocity joint boot severely deteriorated
Minor
1.2%class 0.6%
A spring or spring component fractured or seriously weakened
Fail
1.1%class 1.4%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Fail
1.1%class 0.4%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
33.9%class 22.9%
A brake lining or pad worn below 1.5mm
Advisory
14.9%class 8.7%
A tyre seriously damaged
Advisory
11.8%class 13.4%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
10.2%class 10.1%
Brake disc or drum significantly and obviously worn
Advisory
5.1%class 3.4%
A brake lining or pad worn below 1.5mm
Fail
4.1%class 1.6%
A rear registration plate lamp or light source missing or inoperative in the case of multiple lamps or light sources
Minor
4.0%class 1.2%
Tyre tread depth not in accordance with the requirements
Fail
3.5%class 2.3%

Others in its class

Same segment (Saloons & estates), best MOT record first. Compare before you shortlist.