Fault File
All models / All cars / Saloons & estates / Volvo S60

Volvo S60

All generations and engines together · 13,764 MOT tests in the 2025 data · typical mileage at age 7: 72k

First-time failure at age 7
22.4%
Across 1,114 tests. The average across all tracked models is 19.5%.
Rank at age 7
178 of 239
1 = lowest failure rate among the models tracked.
Typical mileage at age 7
72k miles
Check the mileage view below; low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

How this model wears

Volvo S60Class average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 4,051 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
4.4%class 6.1%
A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc
Fail
4.0%class 0.6%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
2.4%class 2.0%
Lamp emitted colour, position or intensity not in accordance with the requirements
Advisory
2.1%class 0.3%
A transmission shaft constant velocity joint boot severely deteriorated
Minor
1.9%class 0.6%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
1.9%class 2.3%
A wheel badly distorted or wear between wheel and hub at spigot mounting
Advisory
1.5%class 0.6%
A spring or spring component fractured or seriously weakened
Advisory
1.5%class 1.3%
Engine MIL illuminated indicating a malfunction
Fail
1.4%class 0.4%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
31.8%class 22.9%
A brake lining or pad worn below 1.5mm
Advisory
15.2%class 8.7%
A tyre seriously damaged
Advisory
13.2%class 13.4%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
12.3%class 10.1%
A rear registration plate lamp or light source missing or inoperative in the case of multiple lamps or light sources
Minor
5.3%class 1.2%
Brake disc or drum significantly and obviously worn
Advisory
5.0%class 3.4%
A brake lining or pad worn below 1.5mm
Fail
4.7%class 1.6%
Tyre tread depth not in accordance with the requirements
Fail
3.6%class 2.2%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

D4 diesel EGR cooler clogging

D4 diesel only (2014-2018)

The pre-AdBlue D4 twin-turbo diesel is prone to its water-cooled EGR cooler silting up with soot and oil, sometimes within the first year and under 10,000 miles on affected cars. Symptoms range from a check engine light to hesitation and limp mode, with a blocked inlet manifold in bad cases. Honest John reports Volvo initially resisted warranty claims before a safety recall covering melting inlet manifolds on affected cars; full repairs run from around £3,000 up past £8,000 depending on the damage.

Often shows up early on affected cars, whatever the mileage · source: Honest John

Front suspension bush and control-arm wear

Partly in the MOT data

Owners on two separate Volvo forums flag the same area on P2 and P3 cars: front lower wishbone bushes, control-arm bushes and tie rods wearing loose, showing up as a clonk over bumps and a vague feel under braking, usually well past 80,000-100,000 miles. It lines up with the measured MOT data for this shape of car, where suspension is the standout signature fault for the saloon and estate segment. The parts are cheap on their own, £50-150 a bush, but labour and doing both sides properly pushes a full front-end refresh into four figures.

Reported from 80-100k miles · sources: Volvo Owners Club forum, Autodoc owner forum

Electronic throttle module (ETM) glitches

Emerging

Owners on the Autodoc forum describe random stalling, a flat throttle response and occasional limp mode traced back to the electronic throttle module on early petrol cars, with cracked solder joints inside the unit blamed. Volvo has never put out a bulletin for it as far as we can find, so it sits as owner folklore rather than an acknowledged fault, but it comes up often enough among long-term owners to take seriously at a viewing. A clean or replacement module runs to a few hundred pounds.

Reported on higher-mileage petrol cars · source: Autodoc owner forum

D5 diesel cold-start and fuel-filter icing

Diesel only

Cold, damp UK winters catch out the early D5 diesel: water sitting in the fuel filter can freeze and trip limp mode or a no-start, and separately, ageing injector seals have been known to leak and stop the engine firing on a frosty morning. Owners on the Volvo Owners Club forum describe pouring hot water over the injectors as a roadside fix, which tells you how often it's come up. Not something to expect warranty cover for at used-car age, more a fuel filter change or injector service to budget for.

Cold-weather issue, any age or mileage · source: Volvo Owners Club forum

Electrical module and infotainment gremlins

Disputed

The infotainment system can blow fuses and take other circuits down with it, and separately some owners mention rarer failures of the central electronic module, the box that runs most of the car's electrics. Opinions differ on how common this actually is: some long-term owners report years of trouble-free use, others describe repeat fuse failures needing a dealer to trace. Not cheap when it does go wrong, so worth checking rather than dismissing as a one-off blown fuse.

Reported at various ages · sources: Honest John, Autodoc owner forum

Viewing one? Ask this

Built from the two sections above.

Ask for service history on a D4 diesel and any note of EGR or inlet manifold work. Nothing on file despite decent mileage is a warning sign for the cooler-clogging fault and a costly repair later.
Push down hard on each front corner and get it up on a ramp if you can. A clonk or knock over bumps points to worn wishbone bushes or tie rods, the same area the MOT suspension checks flag most on this car.
Read the full MOT advisory history, not just the pass or fail. The same suspension advisory coming back year after year backs up the bush and control-arm wear owners report.
Start a diesel stone cold, ideally on a cold morning, and let it idle. A no-start or a limp-mode light suggests fuel filter icing or tired injector seals on the D5.
Blip the throttle at idle and pull away gently a few times. Any random stumble, flat spot or stall points to a tired electronic throttle module on higher-mileage petrol cars.
Cycle through every infotainment screen and check the interior lights and sockets. Blank screens or dead circuits that only come back after a fuse swap mean a deeper electrical fault, not a one-off blown fuse.
Ask the seller if the car has ever thrown a check-engine or limp-mode warning. A yes on a D4 diesel points straight at the EGR cooler; on other engines it's worth asking what actually fixed it.

Others in its class

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