Fault File
All models / All cars / Family hatchbacks / Vauxhall Astra

Vauxhall Astra

All generations and engines together · 458,840 MOT tests in the 2025 data · typical mileage at age 7: 63k

First-time failure at age 7
21.0%
Across 34,752 tests. The average across all tracked models is 19.5%.
Rank at age 7
158 of 239
1 = lowest failure rate among the models tracked.
Typical mileage at age 7
63k miles
Check the mileage view below; low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

How this model wears

Vauxhall AstraClass average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 163,096 tests in this band.

Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
5.0%class 2.0%
A spring or spring component fractured or seriously weakened
Fail
2.0%class 1.4%
Play in steering rack inner joint(s)
Advisory
1.9%class 1.1%
Stop lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
1.9%class 0.8%
A headlamp or light source missing, inoperative or more than ½ not functioning in the case of LED
Fail
1.7%class 0.8%
Brake pipe damaged or excessively corroded
Advisory
1.5%class 1.9%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
1.4%class 2.3%
Exhaust system leaking or insecure
Advisory
1.4%class 0.6%
A lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
1.3%class 1.3%
Engine MIL illuminated indicating a malfunction
Fail
1.3%class 0.5%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
21.9%class 22.9%
A tyre seriously damaged
Advisory
21.7%class 13.4%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
13.9%class 10.1%
A brake lining or pad worn below 1.5mm
Advisory
12.9%class 8.7%
Brake disc or drum significantly and obviously worn
Advisory
5.9%class 3.4%
A tyre pressure monitoring system malfunctioning or obviously inoperative
Fail
4.8%class 0.9%
A brake lining or pad worn below 1.5mm
Fail
3.6%class 1.6%
Child Seat fitted not allowing full inspection of adult belt
Advisory
3.1%class 2.2%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

Diesel exhaust smell in the cabin (DPF clamp)

Partly in the MOT data

Owners of 1.6 and 1.7 CDTi Astras repeatedly report a diesel/exhaust smell getting into the cabin, especially on start-up or under load. The usual cause is the clamp joining the DPF to the turbo downpipe being fitted slightly out of position, letting exhaust gas seep out before it reaches the cabin filter intake; cracked manifolds and worn turbo gaskets get blamed too. It's exactly the kind of small emissions-system leak the measured MOT data flags for this class, just caught here before the test rather than at it. A refit or clamp replacement is usually £80-£200, not a DPF replacement.

Reported across CDTi diesels, various mileages · sources: Astra Owners Network, Vauxhall Owners Network forum

Timing chain rattle on start-up (1.6 CDTi)

Emerging

A well-known one on the 1.6 CDTi diesel: a rattle for a second or two on cold start-up, caused by the original tensioner design letting oil drain back overnight so the chain isn't under pressure straight away. Owners and independent garages report it appearing from around 70,000 miles onwards. Vauxhall dealers have quietly talked about a fix but there's no confirmed factory recall, and if it's ignored the chain can eventually snap, turning a roughly £1,700 tensioner job into a full engine rebuild costing £3,000-plus.

Reported 70-150k miles · sources: Astra K Forum, Star Garage Mansfield, Vauxhall Owners Network

Dual mass flywheel and clutch wear (diesel)

Confirmed pattern

The dual mass flywheel fitted to diesel Astras to smooth out engine vibration wears from the inside, showing up as a rattle at idle, a juddery clutch pedal, or a graunch selecting first or reverse. It's a known wear item rather than a fault as such, but when it lets go it usually takes the clutch with it because the gearbox has to come out either way. Replacing both together typically runs £1,400-£3,200 depending on the garage.

Wear item, more common past 80-100k miles · sources: CU-Rio technical writeups, Astra K Forum, Astra Owners Network

Rocker cover gasket and rear crank seal oil leaks

Confirmed pattern

Petrol Astras, particularly the 1.4 and 1.6 units, are known for weeping oil from the rocker cover gasket, and separately from the rear crankshaft seal behind the flywheel. The giveaway is an oily film round the top of the engine or a burning-oil smell, sometimes with a drop in oil level between services. Rocker cover gaskets are a cheap fix at £100-£200; the crank seal is worse because the gearbox has to come out to reach it, pushing the bill toward £300-£500.

Reported from mid-life onward · sources: Astra Owners Network, mk3oc.com forum, independent garage writeups

Frozen or blank IntelliLink touchscreen

Emerging

On Astra J and K models the IntelliLink infotainment screen is prone to freezing, going blank, or losing touch response while the radio audio keeps playing in the background. It's intermittent and often clears itself if you lock the car and leave it for half an hour, or by pulling the radio fuse to force a reset, but some owners end up needing the screen unit itself replaced. It's an annoyance rather than a safety issue, but it's a recurring complaint across several model years.

Reported across Astra J and K · sources: Astra K Forum, servicereset.net, Quickcycle repair writeups

EGR valve sticking or blocking (diesel)

Emerging

Diesel Astras can suffer an EGR valve gumming up with soot and carbon, throwing an engine management light and fault code for insufficient EGR flow, with a flat spot or hesitation under about 2,000rpm. Left unaddressed it can push extra soot into the DPF and cause blockages there too. A clean or valve replacement is a few hundred pounds; owners sometimes have the EGR blanked off, but that risks other running and emissions problems if not done properly.

Common on CDTi diesels, wide mileage range · sources: Astra Owners Network, Astra K Forum

Viewing one? Ask this

Built from the two sections above.

Start the diesel from stone cold and listen for a rattle in the first couple of seconds. A brief chain rattle on start-up points to the 1.6 CDTi timing chain tensioner issue.
Sniff the cabin with the fan off on a diesel, especially after a motorway run. A diesel or exhaust smell suggests a DPF clamp or exhaust leak, an early sign of the emissions-leak pattern.
Push the clutch pedal and listen for rattling at idle, then check for a graunch into first or reverse. Both point to a worn dual mass flywheel, which usually means clutch and flywheel replaced together.
Look under the engine and around the rocker cover for an oily film or fresh drips on the driveway. A rocker cover gasket or rear crank seal leak, common on petrol Astras from mid-life on.
Poke every button on the touchscreen and let the sat-nav load fully. Freezing, blank screens, or a lagging response are signs of the known IntelliLink fault.
On a diesel, floor it gently from low revs and watch for a flat spot around 1,500-2,000rpm plus a warning light. Could be a sticking EGR valve, which if ignored can block the DPF too.
Check the MOT history for repeated emissions or exhaust advisories. Recurring emissions-related advisories back up the DPF clamp and EGR pattern rather than a one-off.

Others in its class

Same segment (Family hatchbacks), best MOT record first. Compare before you shortlist.

How it compares

Head to head with the other popular cars in its class on reliability and common faults.