Fault File
All models / All cars / Family hatchbacks / Vauxhall Astra

Vauxhall Astra

All generations and engines together · 458,840 MOT tests in the 2025 data · typical mileage at age 7: 63k

Reliability verdict
DBy age
DBy miles

Graded against its peers

Worse than most family hatchbacks, by age and by mileage. Watch emissions/leaks and suspension. A used buy worth some caution. Check the MOT history for repeating emissions/leaks advisories before you go.

First-time failure at age 7
21.0%
Across 34,752 tests. The average for family hatchbacks is 18.5%.
First-time failure at 50-60k miles
24.4%
Across 43,591 tests. The average for family hatchbacks is 20.4%.
Rank in its class
14 of 28
1 = lowest failure rate among the 28 family hatchbacks we can rank.
Typical mileage at age 7
63k miles
How far the average car has gone by seven years old. Low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

What owners report

Reported

Owner folklore from forums and the motoring press, with how well each report stands up. Most of it never shows up in an MOT, which is why this section exists at all.

Diesel exhaust smell in the cabin (DPF clamp)

Partly in the MOT data

Owners of 1.6 and 1.7 CDTi Astras repeatedly report a diesel/exhaust smell getting into the cabin, especially on start-up or under load. The usual cause is the clamp joining the DPF to the turbo downpipe being fitted slightly out of position, letting exhaust gas seep out before it reaches the cabin filter intake; cracked manifolds and worn turbo gaskets get blamed too. It's exactly the kind of small emissions-system leak the measured MOT data flags for this class, just caught here before the test rather than at it. A refit or clamp replacement is usually £80-£200, not a DPF replacement.

Reported across CDTi diesels, various mileages · sources: Astra Owners Network, Vauxhall Owners Network forum

Timing chain rattle on start-up (1.6 CDTi)

Emerging

A well-known one on the 1.6 CDTi diesel: a rattle for a second or two on cold start-up, caused by the original tensioner design letting oil drain back overnight so the chain isn't under pressure straight away. Owners and independent garages report it appearing from around 70,000 miles onwards. Vauxhall dealers have quietly talked about a fix but there's no confirmed factory recall, and if it's ignored the chain can eventually snap, turning a roughly £1,700 tensioner job into a full engine rebuild costing £3,000-plus.

Reported 70-150k miles · sources: Astra K Forum, Star Garage Mansfield, Vauxhall Owners Network

Dual mass flywheel and clutch wear (diesel)

Confirmed pattern

The dual mass flywheel fitted to diesel Astras to smooth out engine vibration wears from the inside, showing up as a rattle at idle, a juddery clutch pedal, or a graunch selecting first or reverse. It's a known wear item rather than a fault as such, but when it lets go it usually takes the clutch with it because the gearbox has to come out either way. Replacing both together typically runs £1,400-£3,200 depending on the garage.

Wear item, more common past 80-100k miles · sources: CU-Rio technical writeups, Astra K Forum, Astra Owners Network

Rocker cover gasket and rear crank seal oil leaks

Confirmed pattern

Petrol Astras, particularly the 1.4 and 1.6 units, are known for weeping oil from the rocker cover gasket, and separately from the rear crankshaft seal behind the flywheel. The giveaway is an oily film round the top of the engine or a burning-oil smell, sometimes with a drop in oil level between services. Rocker cover gaskets are a cheap fix at £100-£200; the crank seal is worse because the gearbox has to come out to reach it, pushing the bill toward £300-£500.

Reported from mid-life onward · sources: Astra Owners Network, mk3oc.com forum, independent garage writeups

EGR valve sticking or blocking (diesel)

Emerging

Diesel Astras can suffer an EGR valve gumming up with soot and carbon, throwing an engine management light and fault code for insufficient EGR flow, with a flat spot or hesitation under about 2,000rpm. Left unaddressed it can push extra soot into the DPF and cause blockages there too. A clean or valve replacement is a few hundred pounds; owners sometimes have the EGR blanked off, but that risks other running and emissions problems if not done properly.

Common on CDTi diesels, wide mileage range · sources: Astra Owners Network, Astra K Forum

What to check on this car

Ranked from this model’s own MOT record, then from what owners report.

Saveable checklist

From this model’s MOT record

The physical checks its own defect data says are worth your time, most telling first.

LeaksRuns high on this model Look at the ground where the car usually stands, then glance under the engine after your test drive. Fresh drips of oil or coolant are the cheapest warning you will ever get about a car.Recorded on 5.0% of tests at age 6-9 · class average 2.0%
Lights and horn walkroundRuns high on this model With a helper, run every light: dipped, main beam, indicators, brake lights including the high-level one, reverse, fog, and the horn. On newer cars a dead LED section can mean replacing the whole lamp unit rather than a bulb.Recorded on 2.4% of tests at age 6-9 · class average 1.2%
Steering playRuns high on this model With the engine running and the car parked, waggle the wheel lightly about the straight-ahead. The wheels should respond almost at once. A dead zone before anything happens means wear in the rack or the track rod ends.Recorded on 1.9% of tests at age 6-9 · class average 1.1%
Coil springs Look through the wheel spokes at the bottom coil of each spring; when springs snap it is usually there, and the break is visible. Step back and check the car sits level too. A dropped corner is often a broken spring.Recorded on 2.0% of tests at age 6-9 · class average 1.4%
ExhaustRuns high on this model Listen along the exhaust at cold idle for blowing or chuffing, and give the tailpipe a push to check nothing hangs loose. Small blows only get louder.Recorded on 1.4% of tests at age 6-9 · class average 0.6%
Warning lights on ignitionRuns high on this model Turn the ignition on without starting the engine and watch the dash. Every warning light should appear, then go out once it is running. Be more suspicious of a light that never comes on at all than of one that stays on; warning bulbs have been known to vanish before a sale.Recorded on 1.3% of tests at age 6-9 · class average 0.5%
Brake pipes underneath Follow the metal brake lines with a torch where they run along the sills and over the rear axle. White crust or flaking metal means they are corroding, and the online MOT history usually shows the same advisory creeping up for years before the fail.Recorded on 1.5% of tests at age 6-9 · class average 1.9%

Worth doing on any used car

These judge the seller’s upkeep rather than the model, and they are where the haggling money is.

Tyres, all four Check the tread across the full width of each tyre, inner edge included, and look for cracking and mismatched brands. A set of decent tyres is £500 or more on most cars, which makes this the easiest money to take off a price. If the pressure warning light is on, budget for sensors too.Recorded on 19.4% of tests at age 6-9 · class average 20.1%
Pads and discs Look through the wheel spokes at the brake disc. A pronounced lip on its outer edge, or a rusty and scored face, means discs and pads are due all round, a few hundred pounds on most cars. A haggling point rather than a reason to walk away.Recorded on 13.9% of tests at age 6-9 · class average 10.1%
Windscreen and wipersRuns high on this model Scan the glass in daylight for chips, especially in the driver's line of sight where even a small one can fail the MOT. Run the washers and check the wipers clear without smearing.Recorded on 1.7% of tests at age 6-9 · class average 0.8%

Because of what owners report

Drawn from the reports above rather than the MOT data. These are the model-specific ones.

Start the diesel from stone cold and listen for a rattle in the first couple of seconds. A brief chain rattle on start-up points to the 1.6 CDTi timing chain tensioner issue.
Sniff the cabin with the fan off on a diesel, especially after a motorway run. A diesel or exhaust smell suggests a DPF clamp or exhaust leak, an early sign of the emissions-leak pattern.
Push the clutch pedal and listen for rattling at idle, then check for a graunch into first or reverse. Both point to a worn dual mass flywheel, which usually means clutch and flywheel replaced together.
Look under the engine and around the rocker cover for an oily film or fresh drips on the driveway. A rocker cover gasket or rear crank seal leak, common on petrol Astras from mid-life on.
Poke every button on the touchscreen and let the sat-nav load fully. Freezing, blank screens, or a lagging response are signs of the known IntelliLink fault.
On a diesel, floor it gently from low revs and watch for a flat spot around 1,500-2,000rpm plus a warning light. Could be a sticking EGR valve, which if ignored can block the DPF too.
Check the MOT history for repeated emissions or exhaust advisories. Recurring emissions-related advisories back up the DPF clamp and EGR pattern rather than a one-off.

The MOT data

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

How this model wears

Vauxhall AstraClass average, all tracked models

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 163,096 tests in this band.

Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
5.0%class 2.0%
A spring or spring component fractured or seriously weakened
Fail
2.0%class 1.4%
Play in steering rack inner joint(s)
Advisory
1.9%class 1.1%
Stop lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
1.9%class 0.8%
A headlamp or light source missing, inoperative or more than ½ not functioning in the case of LED
Fail
1.7%class 0.8%
Brake pipe damaged or excessively corroded
Advisory
1.5%class 1.9%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
1.4%class 2.3%
Exhaust system leaking or insecure
Advisory
1.4%class 0.6%
A lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
1.3%class 1.3%
Engine MIL illuminated indicating a malfunction
Fail
1.3%class 0.5%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
21.9%class 22.9%
A tyre seriously damaged
Advisory
21.7%class 13.4%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
13.9%class 10.1%
A brake lining or pad worn below 1.5mm
Advisory
12.9%class 8.7%
Brake disc or drum significantly and obviously worn
Advisory
5.9%class 3.4%
A tyre pressure monitoring system malfunctioning or obviously inoperative
Fail
4.8%class 0.9%
A brake lining or pad worn below 1.5mm
Fail
3.6%class 1.6%
Child Seat fitted not allowing full inspection of adult belt
Advisory
3.1%class 2.2%

Others in its class

Same segment (Family hatchbacks), best MOT record first. Compare before you shortlist.

How it compares

Head to head with the other popular cars in its class on reliability and common faults.