Fault File
All models / All cars / Saloons & estates / Peugeot 407

Peugeot 407

All generations and engines together · 1,612 MOT tests in the 2025 data

How this model wears

Peugeot 407Class average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 1,612 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
30.6%class 13.0%
A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc
Fail
18.1%class 1.4%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
16.5%class 4.8%
A lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
11.7%class 3.5%
A transmission shaft constant velocity joint boot severely deteriorated
Minor
11.5%class 1.5%
Stop lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
7.7%class 1.8%
A suspension pin, bush or joint excessively worn
Fail
7.4%class 2.7%
Significant brake effort recorded with no brake applied indicating a binding brake
Advisory
5.2%class 1.4%
A spring or spring component fractured or seriously weakened
Advisory
4.7%class 5.0%
Smoke opacity levels exceed the manufacturer's specified limit
Fail
4.4%class 0.2%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
37.8%class 23.4%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
22.2%class 11.4%
A tyre seriously damaged
Advisory
15.0%class 9.7%
A brake lining or pad worn below 1.5mm
Advisory
10.0%class 7.2%
A rear registration plate lamp or light source missing or inoperative in the case of multiple lamps or light sources
Minor
9.6%class 3.3%
Number plate inscription missing or illegible
Advisory
6.0%class 2.3%
Windscreen washers not working or not providing sufficient fluid to clear the windscreen
Fail
4.9%class 1.2%
A tyre cords visible or damaged
Fail
4.5%class 1.6%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

Automatic gearbox (AL4/AM6) judder and hesitation

Emerging

The AL4 auto fitted to earlier 407s (and the AM6 six-speed on later diesels) is a repeated forum complaint: hesitant kickdown, shudder pulling away or coasting to a stop, and pressure-solenoid wear that gets worse gradually rather than failing outright. Owners report it responds to a full triple fluid change with the correct LT71141-spec ATF (a single drain only clears about half the old fluid) or a dealer software reflash, but Peugeot has not put out a public recall for it. Expect it from around 60,000 miles on cars that have had infrequent fluid changes.

Reported from 60k miles · fix £150-400 for fluid/solenoids · sources: Peugeot Forums, French Car Forum

Brake servo fault (2008 recall) and repeat failures

Confirmed pattern

A hard, high-effort brake pedal was serious enough for Peugeot to run a recall in 2008 over a faulty brake servo. Owners on Honest John report the replacement servos fitted under that recall have themselves failed again on some cars years later, so a heavy pedal on a test drive is still worth chasing even on a car with the recall done.

Recall 2008, some repeat failures since · sources: Honest John

Fuel system and sensor corrosion (diesel)

Partly in the MOT data

This model's MOT signature fault is bodywork corrosion, and there is a real owner-folklore cousin of it under the skin: corroded fuel pressure sensors and connectors, and coolant/water ingress into the engine control module through the coolant switch connector, both blamed on damp getting into ageing wiring and fittings rather than pure road-salt rust. It shows up as limp-home mode, a Depollution System Fault warning, or a car that won't start, usually well past 80,000 miles. Bodywork-wise, owners also report sills and wheel arches getting thin and paint lifting at the bottom edges on cars that haven't been garaged.

Typically 80k+ miles · sensor/ECM repair £150-600 · sources: Honest John, Peugeot Forums

EGR and turbo problems on the HDi diesels

Diesel only

EGR valve failure is repeatedly reported on the 2.0 HDi 136, often blamed on short runs and low-rpm driving that never lets it clean itself. The 1.6 HDi's turbo is more serious: switching the engine off immediately after a hard run lets oil in the feed pipe carbonise, starving the turbo of oil and wrecking it, with repairs quoted over £1,200 unless a modified feed pipe (£350-470) is fitted first. Neither issue applies to the petrol 407s.

Reported across the HDi range · sources: Honest John, JustAnswer

Dual-zone climate control failure

Disputed

The dual-zone climate control unit is known to fail outright rather than degrade, and Honest John quotes £1,300-1,700 in parts and labour to put right, which owners argue is simply uneconomical on a car worth a fraction of that. Some owners live with single-zone operation or a warning light rather than pay for the fix, so opinion is split on whether it counts as a fault to walk away from or one to just accept.

Repair £1,300-1,700 if done properly · sources: Honest John

Dual mass flywheel and clutch wear on manual diesels

Diesel manual only

Owners and forums report the dual mass flywheel on manual diesel 407s wearing out from around 50,000 miles, announced by a rattly idle and clutch shudder on take-up. Clutch failure has also been reported as early as 29,700 miles on one 2009 HDi car in an owner review, which is unusually low, so treat any clutch slip or juddering bite point on a test drive seriously. Doesn't apply to petrol or automatic cars.

From ~50k miles · flywheel and clutch £500-900 · sources: Honest John owner reviews

Viewing one? Ask this

Built from the two sections above.

Pull away from a dead stop and coast to a halt in the automatic (if fitted). Hesitation on kickdown or a shudder coasting to a stop points to AL4/AM6 gearbox wear.
Press the brake pedal hard with the engine off, then running. A pedal that feels noticeably harder with the engine running suggests a servo fault, recalled or not.
Check the dash for a Depollution System Fault or limp-home warning after a longer drive. This flags fuel pressure sensor, EGR or turbo problems on the HDi diesels.
Look closely at the sills, wheel arches and paint at the bottom edges of the doors. Bubbling paint or thin metal here is the bodywork side of this model's corrosion signature.
Turn the climate control to dual-zone and set different temperatures each side. If it won't hold two zones or throws a fault, budget for an expensive repair or accept single-zone only.
On a manual diesel, listen for a rattle at idle and feel for a shudder as the clutch bites. Both point to a worn dual mass flywheel or a clutch nearing the end of its life.
Ask for cambelt/water pump and ATF service history, especially on the diesel. No record of these by 60-80k miles is a warning sign, not just a cost to budget for.

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