Fault File
All models / All cars / Superminis / Chevrolet Aveo

Chevrolet Aveo

All generations and engines together · 5,728 MOT tests in the 2025 data

How this model wears

Chevrolet AveoClass average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 5,728 tests in this band.

A suspension pin, bush or joint excessively worn
Advisory
30.5%class 11.2%
Brake pipe damaged or excessively corroded
Advisory
16.3%class 6.2%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
15.9%class 4.8%
A suspension pin, bush or joint excessively worn
Fail
11.1%class 3.6%
Exhaust system leaking or insecure
Advisory
10.9%class 2.2%
A lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning
Fail
9.6%class 3.5%
A spring or spring component fractured or seriously weakened
Advisory
8.4%class 5.0%
A spring or spring component fractured or seriously weakened
Fail
7.6%class 3.2%
A steering ball joint with excessive wear or free play
Fail
6.9%class 1.3%
A suspension component excessively damaged or corroded
Advisory
6.9%class 4.3%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
26.1%class 20.9%
A tyre seriously damaged
Advisory
17.8%class 9.7%
A rear registration plate lamp or light source missing or inoperative in the case of multiple lamps or light sources
Minor
7.7%class 3.3%
Number plate inscription missing or illegible
Advisory
6.2%class 2.3%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
6.0%class 11.4%
A brake lining or pad worn below 1.5mm
Advisory
5.0%class 7.2%
Tyre tread depth not in accordance with the requirements
Fail
4.1%class 2.6%
Wiper blade missing or obviously not clearing the windscreen
Fail
3.9%class 2.0%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

Diesel DPF clogging on short trips

Partly in the MOT data

The 1.3 CDTI diesel (a Fiat-derived engine shared across several small GM cars) struggles to regenerate its particulate filter if it's mainly driven on short, low-speed urban journeys, leading to warning lights, limp mode and soot build-up. This lines up with the measured MOT signature for this class: emissions and leaks are the standout failure mode for superminis generally, and owners of town-only Aveo diesels report exactly that pattern turning up as an MOT emissions fail or an advisory that keeps recurring. A forced regen or filter clean runs to a few hundred pounds; a replacement DPF is more, though few bother at this car's value.

Reported mainly on town-driven diesels · sources: owner forum threads (cartechnology.co.uk, selected.pl), car-recalls.eu

Automatic gearbox feels slow and reluctant

Automatics only

The 4-speed Hydra-Matic (T250) and later automatics fitted to the Aveo are widely described as sapping performance and hunting for gears, making the car feel slower and thirstier than the manual. Honest John's road test flagged the auto as frustrating rather than broken, and a reader question on the same site specifically asked whether the automatic could be trusted long-term, a sign buyers are wary of it. It isn't a documented failure pattern so much as a weak, unrefined unit, worth a proper test drive before buying.

Applies to auto only · sources: Honest John road test, Honest John Ask HJ (Chevrolet)

Ignition/coil pack misfires and creeping repair bills

Emerging

Owners running Aveos past 8-10 years old report a cluster of ageing-car faults arriving together: rough running traced to a coil pack or misfire, plus trim items like boot latches and fuel filler covers failing. One Honest John forum owner described a near-£700 MOT on top of a misfire diagnosis and ended up giving up on the car, and posters on the thread called these "disposable cars" once they pass the point where parts and labour cost more than the car is worth. Not a single named fault so much as the car reaching end-of-economic-life around 100k miles or 10+ years.

Typically 10+ years / high mileage · sources: Honest John forum ("Chevrolet Aveo – when to call it quits?")

Timing chain and tensioner wear on the petrol engines

Disputed

The 1.2/1.4 S-TEC II petrol engines use a timing chain rather than a belt, which owners often assume is maintenance-free, but tensioner wear and chain rattle at start-up are reported often enough that replacement tensioners are stocked for every Aveo generation (T250 through T300). Opinion is split: some owners say it never gives trouble over 100k+ miles, others report a rattly cold start needing a tensioner or chain kit in the £200-400 range. Worth listening for on a cold start rather than treating as inevitable.

Reported from ~80k miles · sources: owner/parts-trade discussion (700r4transmissionhq.com), aftermarket parts listings (GM Parts Giant, Autodoc)

Recall-grade electrical and safety defects on early cars

Confirmed pattern

Older Aveos (T250-era) were subject to manufacturer recalls covering a driver airbag inflator that can deteriorate over time, a fuel pump seal that could leak in a rollover, and a fault where the engine could keep running briefly after the key was removed from the ignition barrel. These are genuine manufacturer-acknowledged defects with free recall repairs, not owner folklore, so check the car's recall status against its VIN if buying an early example that hasn't had the work done.

Early T250 cars mainly · sources: car-recalls.eu recall summary

Viewing one? Ask this

Built from the two sections above.

On a diesel, check the dash for a DPF warning light and ask about the car's usual journeys. A light on, or an admission it's mostly short school-run trips, points to filter clogging and an expensive clean or regen ahead.
Drive the automatic gearbox through a full range of speeds, not just round the block. Hunting between gears or a delayed kickdown is normal for this unit, but harsh clunks or slipping are not.
Start the engine stone cold and listen for a rattle from the front of the engine. A rattle that fades after a few seconds is a timing chain tensioner starting to wear.
Pull the full MOT history, not just the pass/fail. Repeated emissions advisories or fails are the clearest sign of a DPF or exhaust problem building up.
Check the car's recall status against its VIN with the manufacturer or gov.uk checker. Early cars with outstanding airbag or fuel pump seal recalls should have the free work done before you buy.
Add up the last 12 months of bills if the seller has them, and weigh that against the car's trade value. Once repair costs start rivalling the car's resale value, owners report the car becomes not worth fixing further.
Test all the small trim items: boot latch, fuel filler flap, door locks. Failed trim bits are a minor cost individually but a cluster of them suggests a neglected, tired example.

Others in its class

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