Fault File
All models / All cars / Saloons & estates / BMW 5 Series

BMW 5 Series

All generations and engines together · 165,074 MOT tests in the 2025 data · typical mileage at age 7: 80k

First-time failure at age 7
14.4%
Across 16,192 tests. The average across all tracked models is 19.5%.
Rank at age 7
41 of 239
1 = lowest failure rate among the models tracked.
Typical mileage at age 7
80k miles
Check the mileage view below; low-mileage models can look better by age than they are.

Generation

Split by first-registration year. Cars registered in a changeover year can belong to either generation.

How this model wears

BMW 5 SeriesClass average, all tracked models

Known issues

Measured

Computed from DVSA MOT results, all of Great Britain, 2025. Nothing here is opinion.

What testers flag

Share of tests where each item was recorded. The dark tick is the class average across all tracked models; bars are scaled within each group.

Faults with the car itself

The rows that judge the model rather than its keeper. 65,307 tests in this band.

A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Advisory
10.7%class 2.3%
A shock absorber damaged to the extent that it does not function or showing signs of severe leakage
Fail
2.3%class 0.4%
A suspension pin, bush or joint excessively worn
Advisory
2.2%class 5.9%
Fluid leaking excessively and likely to harm the environment or to pose a safety risk to other road users
Advisory
1.7%class 2.4%
A transmission shaft flexible coupling excessively deteriorated
Advisory
1.6%class 0.1%
A transmission shaft constant velocity joint boot severely deteriorated
Minor
1.1%class 0.6%
A wheel badly distorted or wear between wheel and hub at spigot mounting
Advisory
1.0%class 0.6%
Brake pipe damaged or excessively corroded
Advisory
0.8%class 1.9%
A transmission shaft constant velocity joint boot missing or no longer prevents the ingress of dirt etc
Fail
0.8%class 0.6%
Any fracture or welding defect on a wheel
Fail
0.8%class 0.1%

Wear, upkeep and luck

Tyres, pads and stone chips say more about how the car was driven and maintained than about how it was built.

Tyre tread depth not in accordance with the requirements
Advisory
26.3%class 22.9%
A tyre seriously damaged
Advisory
7.1%class 13.4%
A brake lining or pad worn below 1.5mm
Advisory
7.0%class 8.7%
Brake disc or drum excessively weakened, insecure or fractured
Advisory
5.6%class 10.1%
A tyre seriously damaged
Fail
2.9%class 2.0%
Brake disc or drum significantly and obviously worn
Advisory
2.8%class 3.4%
Windscreen or window damaged or seriously discoloured but not adversely affecting driver's view
Minor
2.5%class 2.0%
Tyre tread depth not in accordance with the requirements
Fail
2.5%class 2.2%

Unconfirmed issues

Reported

Owner folklore from forums and the motoring press. Most of it never shows up in an MOT, which is why this section exists at all.

Timing chain and tensioner failure (diesel, early petrol turbo)

Confirmed pattern

Early N47 diesel engines (pre-2011 build) can suffer timing chain tensioner failure, sometimes as early as 74-83k miles, and BMW recalled affected diesels to replace the tensioner and chain if stretched. The N20 turbo petrol that followed has its own version of the problem, with plastic timing chain guides that go brittle and snap. A failed chain on either engine usually means a rattle on cold start followed by a bent-valve engine rebuild, £3,000-£6,500.

N47: 74-90k miles, recall on pre-2011 cars · sources: Honest John, BMW recall notices

Diesel swirl flap and intake manifold failure

Emerging

On older diesel engines the intake manifold swirl flap actuators can snap and get pulled into the cylinder, wrecking the engine internally. It is mostly an E60-era problem (2003-2010 diesels) but the same design carried into early F10 units. No recall exists; the accepted fix is an aftermarket blanking plate that removes the flaps rather than repairing them, which tells you how widely owners distrust the factory part.

Diesel only, mainly pre-2010 · repair or blanking £150-£12,000 if ingested · sources: Honest John, diesel specialist forums

Front suspension bush and coil spring wear

Partly in the MOT data

Owners across generations report clonks and creaks from front wishbone bushes, and there are enough reports of outright coil spring breakage on the motorway to take it seriously, one on a 2011 525d with the bush also failing under warranty at just 28,000 miles. This lines up with the measured MOT data, where suspension is the standout fault for this model in the saloon/estate segment: the folklore and the numbers agree on where the weak point is, even if the exact part (bush versus spring versus mount) varies by report.

From 28k miles, worsens 60k+ · sources: Honest John owner reports, BMW forums

ZF automatic gearbox failure

Automatics only

The 'sealed for life' ZF automatic gearboxes fitted across E60 and F10 cars are not really sealed for life in practice. Owners report clunking and failed shifts from around 120-150k miles, with full replacement quoted at over £3,500, and a fluid flush every 60k is the commonly recommended preventive step. A separate leaking transmission sump pan has also been reported on some F10 diesels, starving the clutch packs of oil. Manual cars are not affected.

120-150k miles, auto only · rebuild £3,000-£3,500+ · sources: Honest John

Battery cable and rear light wiring fault

Confirmed pattern

A poor earth connection on the battery cable can trigger false dashboard warnings and, in some cases, the engine cutting out while driving. BMW covered this under a recall, and a related rear light cluster wiring fault with an inadequate earth connection was also addressed. Worth checking the MOT history for repeated electrical advisories, since it suggests the fix was never properly done.

Subject to recall R/2012/039 · sources: Honest John

EGR cooler and DPF-related engine warnings (diesel)

Emerging

F10-era diesels have a history of EGR cooler failures, with at least one owner reporting smoke from the engine bay and coolant loss alongside an amber drivetrain warning light. There are also reports of oil level creeping up during DPF regeneration on 520d models, pointing to fuel getting into the oil. Neither has an official recall attached, but both show up repeatedly enough in owner reports to flag.

Diesel only, reported 80k+ · repair £500-£1,500 · sources: Honest John

Viewing one? Ask this

Built from the two sections above.

Start the engine stone cold and listen before you touch the throttle. A rattle that fades after a couple of seconds points to a worn timing chain or tensioner, especially on diesels.
Check the service history for oil change intervals. Anything stretched beyond 10k miles between changes raises the risk of premature chain wear.
Drive slowly over a rough patch or speed bump and listen to the front end. Clonks or creaks mean worn wishbone bushes; this is the fault most likely to show up as a suspension advisory later.
From a standstill in D, feel the first gear engagement, then try a few full-throttle upshifts. A delayed, harsh, or slipping shift on an automatic points at a tired ZF gearbox, not a five-minute fix.
Check the dash for a battery or electrical warning light even if the battery is new. A recurring false warning suggests the earth cable recall was never carried out.
Check the MOT history for repeated identical advisories. The same fault flagged year after year means it's being ignored, not fixed.
On a diesel, check for coolant loss or an amber engine/drivetrain light and smell for anything acrid on start-up. Could be an EGR cooler on its way out, an expensive job if ignored.

Others in its class

Same segment (Saloons & estates), best MOT record first. Compare before you shortlist.

How it compares

Head to head with the other popular cars in its class on reliability and common faults.